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Firebrick Gas Forge Pg. 2 |

The picture above is of the Z Burner™
flame with the burner running at 5 psi.
The Z Burner™ is the newest burner
design to come to the atmospheric burner line at Zoeller Forge.
Larry
developed this atmospheric jet ejector burner through research and
testing that
he has been doing over the last two years. The BTU output and
performance
is great and they will run from .5 to 30 psi pressure range. Its BTU output is a little less
than the side arm burner but the actual burner flame temperature is
hotter,
making it ideal for a gas forge. Do not ask me why it is hotter
because I
cannot explain, but it is hotter. There is something about the
way that
the air is drawn in that allows it to entrain all the combustion air
that's
needed for great combustion. This creates a hotter, more intense,
faster-burning flame which is better suited for a gas
forge.
I find that they run fine through out there normal operating pressure
range without a choke. The rule of
thumb for Z Burners to
forge volume is: (1) 3/4" Z Burner for every 350 cubic inch of interior
forge space. These figures are for a forge that has been properly
insulated, for example: two layers of 1"Durablanket with 8 lb. density
1260°C (2300°F) temperature grade rating for the forge lining
and forge lining
coated with Plistix 900 F. I have also posted a link on my FAQs
page to an online calculator to figure the
area of a cylinder.


The BTU output chart above is not theoretical numbers but are the actual measured
BTU output of the Z Burner that was tested at the University
of Kentucky, Center for Applied Energy Research.
Feedback
Below, You will find e-mails
which include feedback from various blacksmiths who tested or purchased
the Z
Burner.
Dear
Larry,
I
received the new Z Burner in the mail and had it hooked up and running
the same
day. It is an improvement on the 90-degree burner
assembly. The new Z Burner is not affected by movement of the air
near
the inlet port as was the old burner. This new burner runs
smoother and I
believe that it does run with a little bit less noise. It even
puts out
more heat with the same amount of gas pressure. Good
job on
the new Z Burner. Thanks and keep up your great work on product
improvements.
Sincerely,
DOUGLAS
A. MERKEL
Blacksmith
The following
comment was made by Dave Hammer, of Oakton, VA .
"I usually buy
my forge supplies from Larry and frequently recommend his products to
others. His new burner is definitely a winner. If you're looking to
buy, I highly recommend it."
The
following comments were made by James Kennady of Creedmoor, North
Carolina.
"I have been
purchasing forge supplies from Larry for several years. He has
been my sole supplier of burners for the past 5 or 6 years. In
the past I have used his stainless steel burner flares to make my own
burners. Later, I realized that it was more cost effective to buy
his side arm burners. I have been using the Z-burner since July
2008 and am very happy with it. The burner is affected very
little by the fan I use to cool the shop. It puts out a stable
flame over the propane pressures I use, ranging from 5-20 PSI.
The stable flame at low pressures allows me to conserve fuel and
reduce costs. The new Z-burner would be my first choice when
buying a new burner and I would highly recommend them to other
blacksmiths."
Larry,
Came across
your Z-Burner and I figured it was worth $50 to try out in a forge I
built
years ago but never used. Simply put, the burner works great. Setup and
tuning was simple, it started right away and burned quiet and HOT
without needing constant fiddling. Burned it all afternoon and only
used 1/2 tank. Just for the hell of it I carved a crucible out of some
fire brick and in less than 5 minutes poured an aluminum casting. In
one day I've added immeasurably to my capacity to work metal. Great
work, definitely worth it.
- Brian Peters,
Marietta, GA.
For more information on how to purchase a Z
Burner. Click Here.
Please send your
comments
or suggestions to : zman59@earthlink.net
Copyright
© 2006 - 2015 Larry
Zoeller
Last
Revision 12/06/2015