Burner Flares & Gas Forge Parts

Zoeller Forge logo
Gas Forge Parts

June 15, 2014: We are now selling Thermal Ceramics Superwool HT ceramic blanket. This is a safer and more efficient ceramic blanket than the traditional style ceramic blanket.

January 10, 2014: Zoeller Forge is now reopened after updating IP and e-mail service.

May 9, 2013: Be sure and check out the Blacksmith supplies page for a Smokin Hot Deal.

March 18, 2009: New Product added: 9" long x 4 1/2" wide x 1/2" thick 2900°F Super Duty Firebricks, See below for more information.

November 28, 2008: New product added: The Z Burner™ the newest atmospheric burner design from Zoeller Forge. See below for more information.

Ordering Information

Please send me an e-mail with a list of the items you wish to purchase along with your zip code so I can provide you with a total with shipping included . zman59@earthlink.net

Shipping and payment details :
Shipping : We ship all orders via USPS ( United States Postal Service )
Payment methods accepted: We accept PayPal, Money Orders, Cashiers Checks and personal checks.
Our PayPal account is mailto:zman59@earthlink.net
If your are going to pay with PayPal, I can send you a PayPal invoice, you will get an e-mail and instructions on how to pay using PayPal.

Stainless Steel Burner Flares

I am currently making and selling pressed formed stainless steel burner flares that fit on 3/4" burner pipes. The 3/4" size will work on the Z Burner™, Modified Side Arm Burner, Ron Reil style, and the T-Rex burner. They will greatly improve the performance and the efficiency of the burner. Further information concerning the side arm burners can be found on my Side Arm Burner page.

Note: Type 304/304L stainless steel is a chromium-nickel material that offers very good corrosion resistance up to 1600 °F. The temperatures inside a forge body will far exceed these temperature's ratings so you must keep the burner flares out of the interior of the forge. When installing burner assembly in the forge, the flare should not extend down into the forge chamber it should be up inside the ceramic blanket about a 1" to a 1 1/2" to help protect the flare from the high heat in the forge chamber.

stainless steel burner flare

Stainless Steel burner flares that fit on 3/4" burner pipe. The price is $11.00 each plus shipping. The flares are 3" long with 2 stainless steel set screws installed on them.

Z Burner™
The Z Burner is a complete burner assembly that is ready to go out of the box, all you have to do is fine tune it to your application and you are ready to go. The Z Burner assembly is $77.50 plus shipping. Click here for additional information about the Z Burner.
Note: The Stainless Steel burner flare is included with the burner assembly

Z Weld™ Welding Compound.

The premier gas forge welding flux that is also great for welding in coal or coke forges. One of the great things about this flux is that it will not drip or foam up during welding like most fluxes on the market, therefore, avoiding damage to the forge lining.
A 1 pound can is $16.00 each plus shipping. I have had this flux out on a trial basis for about the last 10 months to blacksmiths, farriers, and bladesmiths all over the country and had nothing but rave reviews about the performance of this product. Click here for additional information

Out of stock

Simple gas forge burner holder assembly. The burner holder assembly is ready to install in your simple gas forge, all the holes are drilled and taped. The assembly includes 1 1/2" x 4" schedule 40 black pipe nipple, (2) 1 1/2" conduit lock rings, (2) 2" x 1 1/2" rigid conduit reducing washers ( note: not shown in picture) , (3) 1/4-20 x 1" bolts, and (3) 1/4-20 nuts. This assembly could also be used on a Freon tank forge or a Propane tank forge. When you use this assembly there is no welding required to install the burner holder. The burner holder assembly is $25.00 each plus shipping.

Side Arm Burner kits. This kit contains all the parts needed to build a 3/4" side arm burner, all parts have been drilled and tapped, all you have to do is assemble the parts and tune the burner. The kit contains (1) 3/4" stainless steel burner flare, (1) 1 1/4" x 3/4" x 1 1 1/4" Ward reducing tee, (1) .035 contact tip, (1) 1 1/4" plug that has been drilled and tapped (1) 3/4" x 8" pipe threaded on one end, and (1) 1/8" x 4" schedule 80 pipe nipple threaded 1/8" female NPT on one end. The side arm burner kits are $52.50 each plus shipping.
Note: The Stainless Steel burner flare is included with the burner assembly.

Single Burner Connection kit.
The single burner connection kit contains all of the following listed items (1) POL tank fitting, (1) 3-30 PSI Propane Regulator with gauge port , (1) 0 - 30 PSI Gauge, (1) 8 ft. long High Pressure LP hose with 9/16” L H female and ¼” Male NPT ends, (1) 9/16” L H Male x ¼ “ Male NPT Connector, (1) 1/4" NPT Brass Ball Valve, and (1) 1/4" x 1/8" black std. threaded bushing. The kit is $77.00 each plus shipping. The kit is sold unassembled. Click on the picture for a larger view. Click here for assembly instructions.

Picture Coming Soon

Two Burner Connection kit.
The two burner connection kit contains all of the following listed items: (1) POL tank fitting, (1) 3-30 PSI Propane Regulator with gauge port , (1) 0 - 30 PSI Gauge, (1) 6 foot long High Pressure LP hose with 1/4" Male NPT fittings on both ends, (1) Y-block manifold, (2) 2 foot long high pressure LP hose with 9/16" L H female and 1/4" Male NPT ends, (2) 9/16” L H Male x ¼ “ Male NPT Connectors, (2) 1/4" NPT Brass Ball Valve, and (2) 1/4" x 1/8" black std. threaded bushing. The kit is $108.00 each plus shipping. The kit contains everything that you will need to hook up a two burner forge from the burners to the LP tank, it is sold unassembled.
Click here for assembly instructions.

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Three Burner Connection kit.

The three burner connection kit contains all of the following listed items: (1) POL tank fitting, (1) 3-30 PSI Propane Regulator with gauge port, (1) 0 - 30 PSI Gauge, (1) 6 foot long High Pressure LP hose with 1/4" mpt fittings on both ends, (1) 3-way manifold, (3) 2 foot long high pressure LP hose with 9/16" L H female and 1/4" Male NPT ends, (3) 9/16” L H Male x ¼ “ Male NPT Connectors, (3) 1/4" N.P.T Brass Ball Valve, and (3) 1/4" x 1/8" black std. threaded bushing. The kit is $148.00 each plus shipping. The kit contains everything that you will need to hook up a three burner forge from the burners to the LP tank, it is sold unassembled.

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Idle Circuit Kit

The idle circuit kit contains the following items: (1) ¼” male NPT needle valve, (2) ¼” extruded brass tees, (1) ¼” extruded brass 90 degree elbow, (2) brass compression fittings ¼” tube x ¼” male NPT, (2) ¼” x 3” brass pipe nipples, (2) ¼” NPT hex nipples, (1) 9/16” L H Male x ¼ “ Male NPT Connector, (1) 2 foot long high pressure LP hose with 9/16" L H female and 1/4" Male NPT ends, (1) ¼” ball valve and (1) piece of ¼” copper tubing 10” long. The kit comes unassembled. The idle kit is $65.00 each plus shipping.

Firebricks 9" long x 4 1/2" wide x 1/2" thick 2900°F Super Duty Firebricks, these are ideal for floors in gas forges. The firebricks are $9.00 each plus shipping cost. Six of these firebricks will fit in a Priority Flat Rate box, so the shipping cost would be $12.50 for six firebricks. Note: When requesting a quote for firebricks please state what size bricks your are interested in.

Insulated Firebricks 9" long x 4 1/2" wide x 2 1/2" thick 2600°F 46 lb. density Insulating Firebricks, these make a great front or back wall for gas forges. The firebricks are $6.00 each plus shipping cost. Three of these firebricks will fit in a Priority Flat Rate box, so the shipping cost would be $12.50 for three firebricks. These Insulated Firebricks lose less heat through furnace linings than do heavier refractories. This translates to lower operating cost. Note: When requesting a quote for firebricks please state what size bricks your are interested in.

Plistix 900F® is a general service coating that not only protects and extends the life of the refractory, but greatly improves fuel efficiency as well, and minimizes the health concerns of airborne ceramic fibers.The temperature grade rating for this product is 3400°F. It can be applied directly over ceramic blanket and other refractory materials. (Note: The Plistix 900F cannot be applied on the Duraboard) This is a great substitute for ITC 100 at a much more reasonable price of $13.00 a pound or $25.00 for two pounds plus shipping. Plistix 900F is in a powder form and is mixed with water to the consistency of a thin milkshake and is applied to the refractory by dabbing it on with a paint brush, brushstrokes tend to pull the fibers apart. A pound of Plistix 900F applied at a 1/16 of an inch thickness will cover approximately 1.2 square feet.

Tank Manifold Kit this allows you to connect two 20# LP cylinders together. If you are having problems with your 20# cylinder freezing up while running your forge, this kit will let you pull from two 20# cylinders at the same time reducing your chance of freezing the tanks. The kit contains the two parts shown on the left (1) Manifold block tee and (1) Hogtail with 3/8" O.D. by .049 copper tube by 12" long. The kit is $25.00 each plus shipping. The picture on the right shows the kit installed on two 20# cylinders. Click on the pictures for a larger view.

Durablanket

Thermal Ceramics Superwool HT Ceramic blanket it is use to line the inside of gas forges. It is 24" wide with 8 lb. density 1315°C (2400°F) temperature grade rating
and 1" thick. $ 9.00 per running foot. The Superwool HT has better insulating properties and is also a safer for you and the environment than the traditional ceramic blanket.
Feel free to contact me for more information

1/4" N.P.T Brass Ball Valve
$7.50 each plus shipping

Fisher Regulator

1/4" X 1/4" FPT 3-30 lb Propane Regulator with handwheel and gauge port
$36.00 each plus shipping

1/4" MPT x full flow Hard Nose POL 7/8 hex
$5.00 each plus shipping. (this is the fitting that screws into the Propane tank and the other end goes to the inlet side of the regulator)

0 - 30 PSI Gauge bottom connect with 1/4" maale npt
$7.50 each plus shipping

U.L. Listed Type I Propane Hose Assemblies

6 foot long High Pressure LP hose with 1/4" mpt fittings on both ends $13.00 each plus shipping.

8 ft. long High Pressure LP hose with 9/16” L H female and ¼” Male NPT ends and a 9/16” L H Male x ¼ “ Male NPT Connector. $16.00 each plus shipping

2 foot long High Pressure LP hose with 9/16” L H female and ¼” Male NPT ends and a 9/16” male LH x ¼” male NPT connector $10.00 each plus shipping

Custom length hoses are also available upon request. Please e-mail or call me for pricing.

1 1/4" x 3/4" x 1 1/4" Ward standard black reducing tee. $15.00 each plus shipping for Modified Side Arm Burner.

1" x 1/2" x1" Ward standard black reducing tee. $12.50 each plus shipping for the mini-side arm burners.

1/8" x 4" extra heavy (schedule 80 ) pipe nipple $7.50 each plus shipping.

1/4" x 1/8" black std. threaded bushing $1.50 each plus shipping.

Brass Needle Valve
Inlet & outlet 1/4" FNPT $13.00 each plus shipping.
These valves are used for the idle circuit on gas forges.

Choke plate for the Modified Side Arm Burner, 2 1/4" diameter x 14 gauge
$1.50 each plus shipping.

Choke plate spring This is the spring that I use when installing a choke plate on a side arm burner, the springs are $1.50 each plus shipping.

All prices above are good in the continental United States and in U.S. Currency only.

The above price is for shipping to Canada and in U.S. Currency only.
Please e-mail me if you need prices for International shipping or further assistance. .

Larry Zoeller
7509 Geswein Rd.
Lanesville, IN 47136
(502) 439-0812
mailto:zman59@earthlink.net

Updated:12 /03/ 2015

All prices are subject to change and quotes are good for 30 days.